Izixhobo zokugquma ziyinxalenye eyimfuneko nebalulekileyo kwiinkqubo zokwenziwa kwemizi-mveliso yanamhlanje. Isetyenziswa kakhulu kumashishini afana neemoto, izixhobo zasekhaya, ihardware, ukwakha iinqanawa, oomatshini bobunjineli, ifenitshala, kunye nothutho lukaloliwe. Umsebenzi wayo ophambili kukusebenzisa iingubo ngokulinganayo kumphezulu wezinto zokusebenza ukwenza ukhuselo, ubuhle, kunye neengubo ezisebenzayo. Ngenxa yeemeko ezintsonkothileyo zokusebenza kwinkqubo yokugquma, ebandakanya ukuhamba komoya, ulwelo, umgubo, ukuphendulwa kweekhemikhali, ukomiswa kobushushu obuphezulu, kunye nezinto ezidliwayo, izinto ezisetyenziselwa ukwenziwa kwezixhobo zokugquma kufuneka zithembeke ekusebenzeni kwaye ziguquguquke ukuze kuqinisekiswe ukusebenza okuzinzileyo kwexesha elide, ukwambathisa umgangatho ophezulu, kunye nokhuseleko lokusebenza.
Ukukhethwa kwezinto ezifanelekileyo zezixhobo zokugquma kufuna ukuba iinjineli ziqonde ngokupheleleyo iimpawu zokusebenza kwezixhobo ezahlukeneyo kwaye zenze izigwebo ezibanzi ngokusekelwe kwimeko yokusebenza kwesixhobo, iimfuno zenkqubo kunye nemigaqo yezoqoqosho. Abavelisi bomgca wokuvelisa i-Coating baya kuhlalutya umthwalo kunye neemfuno zezinto eziphathekayo zamacandelo aqhelekileyo ngokusekelwe kwisakhiwo esisebenzayo sezixhobo zokugquma, ukuphonononga ukusetyenziswa kwezinto ezahlukeneyo kwizixhobo zokugquma, kunye neenzuzo zabo kunye neengxaki zabo, kwaye bacebise izicwangciso ezibanzi kunye neendlela zophuhliso lokukhethwa kwezinto eziphathekayo.
I. Ulwakhiwo oluSisiseko kunye neZixhobo eziPhambili zeZixhobo zokuNgquma
Izixhobo zokugquma ngokuqhelekileyo ziquka inkqubo yonyango lwangaphambili, inkqubo yokubonelela ngokutyabeka, izixhobo zokutshiza, inkqubo yokuhambisa, izixhobo zokomisa, inkqubo yokubuyisela, inkqubo yokuphefumla kunye neyokukhupha, kunye nenkqubo yokulawula. Isakhiwo sinzima, kwaye indawo yokusebenza iyahluka. Inkqubo nganye yenza imisebenzi eyahlukeneyo, ifuna izinto ezahlukeneyo.
Inkqubo yonyango lwangaphambili ibandakanya ubushushu obuphezulu, ukufuma okuphezulu, kunye nemichiza eyomeleleyo etshabalalisayo.
Inkqubo yokutshiza ibandakanya ukuhamba komoya ngesantya esiphezulu, i-high-voltage electrostatic, kunye neengozi zokukhutshwa kombane.
Inkqubo yokuhambisa kufuneka ithwale ubunzima bezixhobo zokusebenza kwaye isebenze ixesha elide.
Izixhobo zokomisa ziquka ukufudumeza okuphezulu kobushushu kunye nemiba yokwandisa ukushisa.
Inkqubo yokungenisa umoya idinga imibhobho enganyangekiyo kunye neyokuguga kunye nezakhiwo zefeni.
Unyango lwerhasi yenkunkuma kunye nenkqubo yokubuyisela i-coating kufuneka iphathe izinto ezinokutsha, eziqhumayo, okanye iigesi eziyingozi kakhulu kunye nothuli.
Ngoko ke, ukukhethwa kwezinto eziphathekayo kufuneka kuhambelane neemeko ezithile zokusebenza kwendawo nganye yokusebenza, ngaphandle kwendlela yokulinganisa yonke into.
II. Imigaqo eSisiseko yoKhetho lweMaterial kwi-Coating Equipment
Xa ukhetha izixhobo zamalungu ahlukeneyo, le migaqo ilandelayo kufuneka ilandelwe:
1.Beka phambili uKuxhathisa iCorrosion
Ekubeni inkqubo yokugquma ihlala ibandakanya imidiya eyingozi efana ne-acidic kunye ne-alkaline solutions, i-solvents ye-organic, i-coatings, kunye ne-ejenti zokucoca, izinto eziphathekayo kufuneka zibe nokumelana nokugqwesa kweekhemikhali ukukhusela i-rust, i-perforation, kunye nokuthotywa kwesakhiwo.
2.Ukumelana nobushushu obuphezulu okanye ukuzinza kweThermal
Izixhobo ezisebenza kumagumbi omisa obushushu obuphezulu okanye kwiziko le-sintering kufuneka zibe namandla obushushu obuphezulu, i-coefficient yokwandiswa kwe-thermal ehambelanayo, kunye nokuchasana nokuguga kobushushu ukumelana nokutshintsha kweqondo lobushushu kunye nokuphazamiseka kwe-thermal.
3.Amandla oomatshini kunye noBungqongqo
Izakhiwo zokuthwala izakhi, iinkqubo zokuphakamisa, amathrekhi, kunye nabahambisi kufuneka babe namandla okwaneleyo kunye nokumelana nokukhathala ukuqinisekisa ukusebenza okuzinzile ngaphandle kokuguqulwa.
4.Umphezulu ogudileyo kunye nokuCoca ngokulula
Izixhobo zokugquma zivame ukungcoliseka ngeengubo, uthuli kunye nezinye izinto ezingcolileyo, ngoko ke izinto kufuneka zibe nomgangatho ogudileyo, ukuxhathisa okulungileyo, kunye neempawu zokucoca lula ukuququzelela ukugcinwa.
5.Ukuqhuba kakuhle kunye neNdibano
Izixhobo kufuneka kube lula ukusika, ukuwelda, ukugoba, isitampu, okanye ukuqhubela phambili ngoomatshini, ukulungelelanisa ukwenziwa kunye nokudityaniswa kwezakhiwo zezixhobo ezinzima.
6.Nxiba ukuxhathisa kunye nobomi obude
Amalungu ahlala esebenza okanye anonxibelelwano lokukhuhlana kufuneka abe nokunganyangeki kakuhle ukwandisa ubomi benkonzo kunye nokunciphisa ukugcinwa rhoqo.
7.I-Insulation yoMbane okanye i-Conductivity Requirements
Kwizixhobo zokutshiza nge-electrostatic, izixhobo kufuneka zibe neempawu ezilungileyo zokugquma umbane; ngelixa izixhobo zokukhusela umhlaba zifuna izinto ezinokusebenza kakuhle kombane.
III. Uhlalutyo loKhetho lweMathiriyeli kwiiNgxelo eziPhambili kwiZixhobo zokuBamba
I-1.Inkqubo yoNyango lwangaphambili (Ukunciphisa, ukususwa kwe-rust, i-Phosphating, njl.
Inkqubo yonyango lwangaphambili isoloko ifuna unyango lwekhemikhali yeendawo zokusebenza ezinobushushu obuphezulu obuneasidi okanye ulwelo lwealkaline. Le meko-bume iyonakalise kakhulu, nto leyo eyenza ukuba ukhetho lwemathiriyeli lubaluleke kakhulu.
Iingcebiso ngeMathiriyeli:
I-Stainless Steel 304/316: Ngokuqhelekileyo isetyenziselwa i-phosphating kunye ne-degreasing tanks kunye nemibhobho, kunye ne-asidi enhle kunye nokuchasana kwe-alkali kunye nokuxhathisa ukubola.
Iipleyiti zePlastiki ezinezingqimba zentsimbi (i-PP, i-PVC, i-PE, njl.): Ifanelekile kwiindawo ezine-acidic kakhulu, kunye neendleko eziphantsi kunye nokumelana ne-corrosion. I-Titanium Alloy okanye i-FRP: Isebenza kakuhle kwindawo ezonakalisa kakhulu kunye nobushushu obuphezulu kodwa ngexabiso eliphezulu.
2.Inkqubo yokutshiza (Imipu yokutshiza ngokuzenzekelayo, iiNdawo zokutshiza)
Isitshixo kwisixhobo sokutshiza kukwenza iatomizi yokugquma, ukulawula ukuhamba, kunye nokuthintela ukuqokelelana kwepeyinti kunye nemingcipheko yokukhupha i-electrostatic.
Iingcebiso ngeMathiriyeli:
I-Aluminium Alloy okanye iStainless Steel: Isetyenziselwa izindlu zemipu yokutshiza kunye nemijelo yangaphakathi, enikezela ukuxhathisa okuhle kokubola kunye neempawu ezikhaphukhaphu.
IiPlastiki zobuNjineli (umzekelo, i-POM, i-PTFE): Isetyenziselwa ukugquma amacandelo okuhamba ukuthintela ukudityaniswa kwepeyinti kunye nokuvala. Izinto eziDityanisiweyo eziAnti-static: Isetyenziselwa iindonga zendlu yokutshiza ukuthintela ukuqokelelana okumileyo okunokukhokelela kwiintlantsi kunye nokudubula.
I-3.Inkqubo ye-Conveyor (Iindlela, iiNkqubo zokuxhoma, iiKhonkco) Imigca yokugquma isoloko isebenzisa i-chain conveyors okanye i-roller roller conveyors, ethwala imithwalo enzima kwaye isebenze ixesha elide.
Iingcebiso ngeMathiriyeli:
I-Alloy Steel okanye i-Heat-treated Steel: Isetyenziselwa i-sprockets, amatyathanga, kunye neengoma ezinamandla aphezulu kunye nokumelana okugqwesileyo kokunxiba.
I-Low-alloy ye-Wear-resistant Steel: Ifanelekile kwiindawo ezinxitywe kakhulu, ezifana neendlela ezijikayo okanye amacandelo athathiweyo.
Izilayidi zePlastiki zobuNjineli bobuNjineli obuphezulu: Isetyenziselwa ukunciphisa ukungquzulana kunye neenkqubo zokunqanda ukunciphisa ingxolo kunye nokuphucula ukusebenza kakuhle.
I-4.Izixhobo zokomisa (I-Hot Air Furnace, i-Drying Boxes) Indawo yokomisa idinga ukusebenza ngokuqhubekayo kumaqondo okushisa ukusuka kwi-150 ° C-300 ° C okanye nangaphezulu, kunye neemfuno eziphezulu zokuzinza kwe-thermal yensimbi.
IiNgcebiso ngeMathiriyeli: Intsimbi engatyiwa bubushushu ekwaziyo ukumelana nobushushu (umz., 310S):
Iyakwazi ukumelana namaqondo obushushu aphezulu ngaphandle kwe-deformation okanye i-oxidation.
Intsimbi yeCarbon + i-High-temperature Coatings: Ilungele itonela yokomisa iqondo eliphakathi ukuya kubushushu obuphantsi, ingabizi kakhulu kodwa ubomi bufutshane kancinci.
I-Refractory Fiber Insulation Layer: Isetyenziselwa ukugquma eludongeni lwangaphakathi ukunciphisa ukulahleka kobushushu kunye nokuphucula ukusebenza kakuhle kwamandla.
I-5.I-Ventilation kunye ne-Exhaust System
Isetyenziselwa ukulawula ukuhamba komoya, ukuthintela ukusasazeka kwezinto ezinobuthi kunye neziyingozi, kunye nokuqinisekisa iworkshop ecocekileyo kunye nokhuseleko lwabasebenzi.
Iingcebiso ngeMathiriyeli:
I-PVC okanye i-PP Imibhobho: Ukumelana ne-asidi kunye ne-alkaline gas corrosion, esetyenziswa ngokuqhelekileyo kwinkungu ye-asidi kunye ne-alkaline exhaust inkungu.
Imibhobho yentsimbi engatyiwa: Isetyenziselwa ukuthutha ubushushu obuphezulu okanye ipeyinti enegesi enyibilikayo.
I-Fiberglass Fan Impellers: Ikhaphukhaphu, i-corrosion-resistant, kwaye ifanelekile kwindawo yokugquma imichiza.
6.Izixhobo zokuBuyisa kunye neNkunkuma yeGesi yoNyango
Ngethuba lokugubungela umgubo kunye neenkqubo zokugubungela i-solvent-based based, uthuli kunye ne-volatile organic compounds (VOCs) zenziwe, ezifuna ukubuyiswa nokuhlanjululwa.
Iingcebiso ngeMathiriyeli:
I-Carbon Steel ene-Spray Coating + i-Anti-corrosion Coating: Isetyenziselwa ukubuyisela imigqomo kunye namagumbi okususa uthuli, indleko-esebenzayo. IiShells zesihluzi sentsimbi estainless: Zifanele indawo enokuxinana okuphezulu kwe-solvent kunye ne-corrosion enzima ye-organic.
Imigqomo yeKhabhoni eSebenzisiweyo kunye neZixhobo zokuVusa eziCatalytic: Ibandakanya ukusabela kobushushu obuphezulu kwaye ifuna iintsimbi ezinobushushu obuphezulu okanye iiseramikhi.
IV. Imiba yokusiNgqongileyo noKhuseleko kuKhetho lweMathiriyeli
Iindibano zocweyo zokugquma zihlala zijongana nale mingcipheko ilandelayo:
Ukutsha kunye nokuqhuma kwe-Organic Solvents: Izinto eziphathekayo kufuneka zibe neempawu ezichasayo kunye ne-anti-spark, kunye nokudibanisa okuthembekileyo komhlaba.
Imingcipheko yokuqhushumba kothuli: Ziphephe izinto ezithanda ukugcwala okanye ukuvutha, ngakumbi kwiindawo ezivaliweyo.
Ulawulo olungqongqo lwe-VOC: Ukukhethwa kwezinto kufuneka kuthathelwe ingqalelo ukugcinwa kokusingqongileyo kwaye kuthintelwe ungcoliseko lwesibini.
Ukufuma okuphezulu okanye iiGasi eziNxulumayo: Sebenzisa i-anti-oxidation, i-anti-corrosion, kunye nezixhobo ezixhathisa imozulu ukunciphisa ubuninzi bokugcinwa kwezixhobo.
Xa kuyilwa, abavelisi bomgca wemveliso yokugquma kufuneka bathathele ingqalelo ukukhethwa kwezinto, uyilo lwesakhiwo, imigangatho yokhuseleko, kunye neemeko zokusebenza kunye ukuthintela ukutshintshwa rhoqo kunye neengozi zokhuseleko.
V. Iingqwalasela zoQoqosho noLondolozo kuKhetho lweMathiriyeli
Ukwenziwa kwezixhobo zokugquma, ayizizo zonke iindawo ezifuna izinto ezibiza kakhulu zokusebenza. Ulungelelwaniso lwemathiriyeli enengqiqo sisitshixo sokulawula iindleko kunye nokuqinisekisa ukusebenza:
Kwiindawo ezingabalulekanga, i-carbon steel steel okanye iiplastiki eziqhelekileyo zingakhethwa.
Kwiindawo ezinobungozi kakhulu okanye ezinobushushu obuphezulu, izinto ezinokwethenjelwa ze-corrosion kunye nobushushu obuphezulu kufuneka zisetyenziswe.
Kwizinto ezinxitywa rhoqo, izinto ezikwaziyo ukunxiba ezinokuthi zitshintshe zingasetyenziselwa ukomeleza ugcino.
Itekhnoloji yonyango lomphezulu (njengokutshiza, i-anti-corrosion coatings, i-electroplating, i-oxidation, njl.njl.) iphucula ngokubonakalayo ukusebenza kwemathiriyeli eqhelekileyo kwaye inokutshintsha ezinye izinto ezibiza kakhulu.
VI. IiNdlela zoPhuhliso lwexesha elizayo kunye neNdlela yoTshintsho lweMathiriyeli
Ngokuqhubela phambili kwe-automation yemizi-mveliso, imimiselo yokusingqongileyo, kunye nokuveliswa okuzinzileyo, ukhetho lwempahla yezixhobo zokugquma lujongene nemingeni emitsha:
IiMathiriyeli eziGreen kunye nezoBume beNdawo
Ukukhutshwa kwe-VOC entsha ephantsi, enokurisayiklishwa, kunye nesinyithi esingeyotyhefu kunye nezingezizo iintsimbi ziya kuba yinto eqhelekileyo.
Izinto eziDityanisiweyo eziSebenza ngokuPhezulu
Ukusetyenziswa kweplastiki eyomelezwe nge-fiberglass, i-carbon fiber composites, kunye nezinye ziya kufezekisa ukuphuculwa kwe-synergistic yokukhanya, ukuxhathisa ukubola, kunye namandla okwakhiwa.
Ukusetyenziswa kwezinto eziphathekayo ezihlakaniphile
“Izixhobo ezihlakaniphile”ngemvakalelo yobushushu, ukungeniswa kombane, kunye nemisebenzi yokuzilungisa iya kusetyenziswa ngokuthe ngcembe kwizixhobo zokugquma ukuphucula amanqanaba okuzisebenzela kunye nobuchule bokuqikelela impazamo.
ITekhnoloji yoMgqumo kunye noPhuculo lobuNjineli boMphezulu
Ukugqunywa kweLaser, ukutshiza ngeplasma, kunye nobunye ubuchwephesha buya kuphucula ukusebenza komphezulu wemathiriyeli eqhelekileyo, ukunciphisa iindleko zemathiriyeli ngelixa kusandiswa ubomi benkonzo.
Ixesha lokuposa: Sep-15-2025
